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    Component 95: Reformer / Shift-Reactor
    In This Topic

    Component 95: Reformer / Shift-Reactor


    Specifications

    Line connections

    1

    Gas or raw gas inlet

    2

    Gas or raw gas outlet

    3

    Steam / Water feed

    4

    Heat of reaction needed

     

     

     

    General       User Input Values       Characteristic Lines       Physics Used       Displays       Example

     

    General

    Component 95 can model a reformer or a shift-reactor.

    The basis of the model is a complete equilibrium calculation based on maximization of the irreversible percentage of entropy. The component takes into account the components CO, CO2, H2, H2O, O2, CH4, C2H2, C2H6, methanol and solid carbon. All other components of the C, H, O system are set to zero.

    This description is identical to the solution of the element balance for H, C, O and the solution of the other equilibrium references via the independent reaction equations, e.g.

    CO + H2O  = CO2 + H2

    C + CO2 = 2 CO

    C + H2O = CO + H2

    CO +3 H2 = CH4 +H2O

    C + 2 H2 = CH4

    CO + H2 = C + H2O

    C2H2 +2H2O = 2CO + 3 H2

    C2H6 +2H2O = 2CO + 5 H2

    The solution of these equations also fulfils all the possible equilibrium references of the C, H, O system.

    The specification values enable the specification of different conditions for

    which covers most of the applicable configurations.

    It is possible to take out individual (or all) components from the thermodynamic equilibrium, in order to be able to take into account the kinetic effects in this way.

    The components of the shift-reaction (H2, CO, H2O and H2O) can either be calculated together from the equilibrium, or else no equilibrium is calculated at all. In this case, the H2-, CO-, H2O- or CO2-concentration must be specified alternately at the outlet. The other components then result respectively from the element balances for C, H and O.

    When the components of the shift-reaction are calculated in equilibrium, one can then define individually for methane, acetylene, benzene, methanol and solid carbon, whether this substance should also be calculated in the equilibrium, be passed on unchanged or should achieve a specific outlet concentration.

    In order to record all the deviations from the thermodynamic equilibrium in one go, an approach-temperature can be specified. This is defined as the difference between the temperature to be used for calculating the equilibrium and the actual temperature.

     

    Flexible Treatment of Errors


    In this component, a flag FERR has been implemented that allows the user to select how the component is to react if a desired specification for the material concentration cannot be adhered to:

    The substance concentration is set to the value that is just possible (this can be the minimum or maximum value, depending on the case). 

    When specifying values ​​for the substances of the water gas reaction (CO, CO2, H2 and H2O), however, the case may arise that there is no solution, for example if the inlet flows are more C than O (material balance violated). In this case, the material balance is closed by elementary C or free O2.

    A message on this is output that lies one level below the message level set in FERR, i.e. by default a warning.

     


    User Input Values

     

    FSPEC

    Flag for calculating the components of the shift-reaction (H2, CO, H2O, CO2)

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Calculation of the components from the thermodynamic equilibrium

    =1: Specification of the H2-mass fraction in XOUT, calculation of the remaining elements from the element balance

    =2: Specification of the CO-mass fraction in XOUT, calculation of the remaining elements from the element balance

    =3: Specification of the H2O-mass fraction in XOUT, calculation of the remaining elements from the element balance

    =4: Specification of the CO2-mass fraction in XOUT, calculation of the remaining elements from the element balance

    XOUT

    Outlet concentration of the components according to FSPEC

    FEQ

    Flag for equilibrium temperature (= Temperature at which the C is calculated):

    Like in Parent Profile (Sub Profile option only)

    Expression

    =1: T- equilibrium = T1 + TAPP

    =2: T- equilibrium = T2 + TAPP

    =3: T- equilibrium = T3 + TAPP

    =4: T- equilibrium = TEQ

    TAPP

    Approach Temperature

    FC

    Flag for handling the elementary carbon:

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: calculated from the thermodynamic equilibrium

    =1: is passed on unchanged

    =2: outlet concentration specified by XC

    XC

    Outlet concentration for elementary carbon (for FC = 2)

    FCH4

    Flag for handling Methane:

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: calculated from the thermodynamic equilibrium

    =1: is passed on unchanged

    =2: outlet concentration specified by XCH4

    XCH4

    Outlet concentration for Methane (for FCH4 = 2)

    FETH

    Flag for handling Ethane:

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: calculated from the thermodynamic equilibrium

    =1: is passed on unchanged

    =2: outlet concentration specified by XETH

    XETH

    Outlet concentration for Ethane (for FETH = 2)

    FMETHL

    Flag for handling Methanol:

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: calculated from the thermodynamic equilibrium

    =1: is passed on unchanged

    =2: outlet concentration specified by XMETHL

    XMETHL

    Outlet concentration for Methanol (for FMETHL = 2)

    FACET

    Flag for handling Acetylene

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: calculated from the thermodynamic equilibrium

    =1: is passed on unchanged

    =2: outlet concentration specified by XACET

    XACET

    Outlet concentration for Acetylene (for FACET = 2)

    FSPECM

    Flag for specifying the mass flows

    Like in Parent Profile (Sub Profile option only)

    Expression

    =1: Mass flow M1 and M3 given

    =2: Mass flow M1 or M3 given, calculation of the other mass flow via RH2OC

    FSPECT

    Flag for specifying the outlet temperature

    Like in Parent Profile (Sub Profile option only)

    Expression

    =1: Temperature T2 given from outside

    =2: Temperature given via T2SET

    FGIBBS

    Gibbs potential (not used)

    RH2OC

    Molar ratio H2O to C

    T2SET

    Outlet temperature T2

    TEQ

    Temperature for calculation of equilibrium

    FERR

    Flag for notification if requested outlet concentration is not possible

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: No notification
    =1: Comment
    =2: Warning

    =3: Error

    Generally, all inputs that are visible are required. But, often default values are provided.

    For more information on colour of the input fields and their descriptions see Edit Component\Specification values

    For more information on design vs. off-design and nominal values see General\Accept Nominal values


    Characteristic Lines

    none


    Physics Used

    Equations

    All cases (no separate off-design mode)

     

    Pressure calculation

    P1 = P2                                                                           

    P3 greater than P1,P2

     

    Mass flow calculation

    M2 = M1+M3                                                                 

    Element composition

    Calculation of the element composition (EL(I)) of the element I from the weight fractions (GAT(J)), of the components via the element-component matrix A(I,J) (element I in component J), M molecular weight

    EL(I) = SUM via J((GAT(J)*A(I,J)*M(I)/M(J))

     

    PARAMETER

    --------------------------------------------

    IF  FSPECM= 1 THEN

    --------------------------------------------

        M1 and M3 defined via other components

    --------------------------------------------

    ELSEIF  FSPECM = 2 THEN

    --------------------------------------------

       M3ZUM1 = RH2OC*MH2O/MC*EL(C)

       M3 = M3ZUM1*M1

    FSPECM END

    --------------------------------------------

    IF FSPECT = 1 THEN

     T2 via H2 from outside

    ELSEIF FSPECT = 2

     T2 = T2SET

     H2 = H2(P2,T2)                                                                                      

    FSPECT END

    --------------------------------------------

    IF FSPEC = 1 Tequilibrium = T1

    IF FSPEC = 2 Tequilibrium = T2

    IF FSPEC = 3 Tequilibrium = T3

    IF FSPEC = 4 Tequilibrium = TEQ

    --------------------------------------------

    Calculation of the composition according to the method of maximization of the (irreversible) entropy at Pequilibrium = P1 and Tequilibrium, components are described above

    --------------------------------------------

    Balance of energy (Calorific value calculation Line 2)

    Q4 = M2*(H2+HU2)-M1*(H1+HU1)-M3*H3   

     

    Component Displays

    Display Option 1

    Example

    Click here >> Component 95 Demo << to load an example.

    See Also