EBSILON®Professional Online Documentation
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    Component 114: Distributing Header
    In This Topic

    Component 114: Distributing Header


    Specifications

    Line connections

    1

    Fluid inlet

    2

    Representative branch

    3

    Remaining outlet

    4

    Logic connection to collecting header

     

    General       User Input Values       Physics Used       Diagrams       Displays       Example

     

    General

    The component 114 "distributing header" is used to split a mass flow connected to point 1 ("Fluid inlet") into two flows. While the simple splitter components in EBSILON®Professional only care for the mass balance, component 114 offers a heat and momentum balance, too. The component is intended to model a header that equally distributes a fluid stream on a number of branches. Such a configuration can be found in solar thermal power plants with parabolic trough technology where a large number of collector loops are connected to one header. Only one "representative branch" is modelled via connection point 2. It is possible to define that not all of the mass flow is distributed over the branches but a remaining portion leaves the component at connection point 3 ("Remaining outflow").

    Connection point 2 describes one representative branching point. Although equal distribution of mass on all branches is assumed, the branching points along the header may have different enthalpies and pressures due to heat and pressure loss effects. The user has to choose which thermodynamic properties (pressure and temperature) he considers as representative for his application. Several options are available.

    The user has to specify how many branching points are located along the header. It is assumed that the number of branching points is equal to the number of sections between these branching points. This means that the first branching point is located downstream of the first header section. The last branching point is located downstream of the last header section and thus at the end of the header.

    Due to some differences in the functionality of the two models, a distributing header (114) and a collecting header (115) are available.


     

    User Input Values

    Basic Parameters

    NBRANCH

    Number of sections and thus branching points in the header

    IBRANCH

    Position of representative branching point in the header (red triangle in the graphics)

    • IBRANCH=1 is the first branching point when entering the header (after length LSECT)

    • IBRANCH=NBRANCH is the last branching point in the header (at end of header at length NBRANCH*LSECT)

    NLOOPS

    Number of loops connected to each branching point (Integer)

    IDP

    Position of node for pressure loss calculation (1<=IDP<=NBRANCH)

    FSPECM

    Definition of mass flow split method

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Remaining outflow M3 given from external

    =1: Split ratio M3 to M1 prescribed by M3M1

    =2: M3 calculated from M2 and M3M1

    M3M1

    Ratio of M3 to M1 (used if FSPECM=1)

    FREPH

    Method for calculation of enthalpy at branch

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Local value at IBRANCH

    =1: Temperature average over all NBRANCH branches

    =2: Enthalpy average over all NBRANCH branches

    FREPP

    Method for calculation of pressure at branch

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Local value at IBRANCH

    =1: Maximum pressure drop over header (equal to DP13)

    =2:  Automatic search for maximum overall pressure drop over both headers

    LSECT

    Length of header section between two branching points

    FDADAPT

    Assumption for diameter profile along the header (used if FDPN=1/2)

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: constant diameter given by DDESIG

    =1: diameter profile to obtain constant velocity given by VDESIG

    DDESIG

    Header inner diameter (constant along header, used if FDPN=1/2 and FDADAPT=0)

    VDESIG

    Header design velocity (constant along the header, used if FDPN=1/2 and FDADAPT=1)

    FMODE

    Flag for calculation mode (design / off-design)

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0:   Global

    =1:   local off-design (i.e. always off-design mode, even when a design calculation has been done globally)

    = -1: local design

     

    Pressure Loss Parameters

    FDPN

    Method for calculation of nominal pressure loss

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Given by parameter DP12N

    =1: Calculation single phase

    =2: Calculation two phase

    DP1RN

    Nominal pressure loss between inflow 1 and node IDP

    DP13N

    Nominal pressure loss between inflow 1 and outflow 3

    FDPPL

    Method for calculation of part-load pressure loss

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Depending on mass flow

    =1: Depending on mass and volume flow

    =2: Constant at nominal value (calculated according to FDP12N)

    =4: Calculation single phase

    =5: Calculation two phase

    ZETAARM

    Singular pressure loss coefficient at branch

    KS

    Equivalent sand roughness of inner pipe surface (used for pressure loss calculation)

     

    Heat Loss Parameters

    FQLOSS

    Method for calculation of heat losses to surrounding

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Specific heat loss prescribed by QSLOSS

    =1: Specific temperature drop prescribed by TSLOSS

    =2: Specific enthalpy drop prescribed by HSLOSS

    =3: Heat loss calculated by heat loss model

    QSLOSS

    Length-specific heat loss (constant along the whole header, used if FQLOSS=0)

    TSLOSS

    Length-specific temperature drop (constant along the whole header, used if FQLOSS=1)

    HSLOSS

    Length-specific enthalpy drop (constant along the whole header, used if FQLOSS=2)

    RATISOL

    Insulation material thickness (ratio of outer to inner diameter if insulation material, used if FQLOSS=3)

    LAMISOL

    Heat conductivity of insulation material (used if FQLOSS=3)

    CORQLOS

    Factor to tune the heat loss obtained from the heat loss model (used if FQLOSS=3)

    FSTAMB

    Definition of ambient temperature (required for model based heat losses)  
    (used with FQLOSS=3)

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Given by parameter TAMB

    =1: Taken from superior SUN component with index ISUN

    TAMB

    Ambient temperature (used if FQLOSS=3 and FSTAMB=0)

    ISUN

    Index of reference solar data component

     

    Nominal parameters

    M1N      

    Mass flow inlet (nominal)

    M3N      

    Mass flow remaining outlet (nominal)

    P1N     

    Pressure inlet (nominal)

    H1N     

    Enthalpy inlet (nominal)

    VR12N      

    Specific volume at reference point 1-2 (nominal)

    VR13N      

    Specific volume at reference point 1-3 (nominal)

    TAMBN    

    Ambient temperature (nominal)

    The parameters marked in blue are reference quantities for the off-design mode. The actual off-design values refer to these quantities in the equations used.

    Generally, all inputs that are visible are required. But, often default values are provided.

    For more information on colour of the input fields and their descriptions see Edit Component\Specification values

    For more information on design vs. off-design and nominal values see General\Accept Nominal values

     

    Result values

    QLOSS12

    Heat loss between fluid inlet and representative branch

    QLOSS13

    Heat loss of the complete header

    QLOSSA

    Mean length-specific heat loss

    DT12

    Temperature drop between fluid inlet and representative branch

    DT13

    Temperature drop between fluid inlet and remaining outlet flow

    DP12

    Pressure drop between fluid inlet and representative branch

    DP13

    Pressure drop over the complete header

    DPZETA

    Additional pressure drop at representative branch

    DPSA

    Mean length-specific pressure drop

    DMAX

    Maximum diameter

    DMIN

    Minimum diameter

    RTAMB

    Ambient temperature used for calculation

    RNBRANCH

    Number of branches used for calculation

    RIBRANCH

    Representative branch used for calculation

    RNLOOPS

    Number of loops per branch used for calculation

    RLSECT

    Length of one section used for calculation

    RISUN

    Index used for calculation

     


    Physics used

    Equations

    Mass distribution

    The mass flow M1 entering the component is split into NBRANCH*NLOOPS equal mass flows M2 into the branches and a remaining mass flow M3 that leaves the header at the end. The ratio of M3 to M1 has to be prescribed by parameter M3M1 or M3 is given externally on the line.

    M2 = (M1-M3) / (NBRANCH*NLOOPS).

    The parameter NBRANCH describes the number of sections along the header. After each section, a fraction of the mass flow is taken out into the branch. This fraction can be distributed equally on NLOOPS loops at the branching point. The motivation for this option is the fact that, in parabolic trough power plants, two collector loops (north and south loop) are normally connected to one branching point. By specifying NLOOPS=2 this behaviour can easily be represented.

     

    Thermodynamic properties at the representative branch

    EBSILON®Professional  calculates the specific enthalpy and pressure at each of the NBRANCH branching points along the header. For the simulation one representative branching point is used. This representative does not necessarily match one physical branching point of the header but has to be chosen based on the physics of the components connected to it.

    If a line of solar collectors is connected it would be reasonable to have the representative branch at an average temperature since the heat losses in the solar collector line depend on the temperature difference to the ambient air. The user has three options to select the specific enthalpy set at the representative branch:

    The option FREPH=0 can be used if the minimum (IBRANCH=NBRANCH) or maximum (IBRANCH=1) temperatures are of interest.

    In the same way the pressure level at the representative branching point can be chosen. There are three options to define the pressure at the representative branch:

    In the third option, EBSILON®Professional  looks at the system of distributing and collecting header and identifies the path of maximum pressure drop. For this option it is required to link these two components by a logic line. When this option is active the representative branch gets the pressure of the branching point identified by EBSILON®Professional . Further details to this method are explained in the component 115 help.

     

    Heat losses

    The incoming fluid stream M1 is distributed on the remaining outflow M3 and the branches M2. In case no heat losses to the surrounding occur the specific enthalpy at outlets 2 and 3 is the same as at the inlet 1. This is the case if the specific losses of heat QSLOSS, temperature TSLOSS or enthalpy HSLOSS a set to 0.

     

    Nominal heat losses defined by length-specific drops (FQLOSS=0,1,2)

    Heat losses in the sections of the header can be considered by prescribing non-zero values for these parameters. The user has the choice between definition of a length-specific heat loss (FQLOSS=0), temperature drop (FQLOSS=1) or enthalpy drop (FQLOSS=2). The value defined by the user is used to calculate the specific enthalpy at the end of each section. This calculation is done for all sections in series beginning with the first section after the inflow. The inlet conditions of the downstream sections are given by the outlet conditions of the corresponding upstream section. Note that the specific heat loss, temperature drop or enthalpy drop is constant along the whole length. Due to the varying mass flow from section to section the temperature profile along the header is only linear if a constant temperature drop is chosen. Applying a constant specific heat loss will result in a non-linear temperature profile.

     

    Nominal heat losses defined by model (FQLOSS=3)

    As a fourth option, a model based calculation of the heat losses is provided. The effective heat loss in each section is calculated from the difference between fluid and ambient temperature based on a radial heat conduction in the insulating material. The nominal heat loss in a section i of the header is calculated according to the formula

    Q_0(i)=2*pi*LSECT*LAMISOL*1 / ln(RATISO) * CORQLOS * ( T_0(i) - Tamb_0) ,

    where LAMISOL is the ration of outer to inner insulation material diameter (constant along the header) and CORQLOS is a parameter to tune the model result. T_0(i) is the fluid temperature (at the center of each section) and Tamb_0 the ambient temperature.

     

    Part-load heat losses

    In part-load operation it is assumed that heat losses are linear in the temperature difference between fluid and ambient air. Thus, losses are calculated based on the nominal values by means of

    Q(i) = Q_0(i) * ( T(i) - Tamb) / ( T_0(i) - Tamb_0) .

    Although the ambient temperature in the design point is only required if the model based calculation (FQLOSS=3) is selected the ambient temperature is stored as a reference point for the part-load heat losses.

     

    Pressure losses

    Due to varying mass flow rates and diameter (optional) along the header the length-specific pressure drop along the header will not be constant. In order to avoid detailed pressure drop calculations section by section it is assumed that the specific pressure drop can be approximated by a second-order polynomial. Integration of this polynomial along the header yields the pressure difference between two distinct locations, namely DP12 as the pressure drop between inlet 1 and representative branch 2 IBRANCH and DP13 as the overall pressure drop between inlet 1 and outlet 3. Three nodes are required to determine the coefficients of the polynomial. The first node is located at the inlet 1, the second at position IDP and the third one at outlet 3. The user can decide weather to

    An additional singular pressure loss at the branches can be specified by parameter ZETAARM.

     

    Model based pressure drop calculation

    The pressure loss model described in component 113 is used here to calculate specific pressure losses (Pa/m) at the three nodes. This requires an assumption on the header diameter at these positions. Two options are available:

    In the second option the diameter is calculated based on the nominal mass flow and density in the respective sections. Note that due to the calculation method a continuous profile of the diameter is assumed to approximate the section-wise constant profile in a real system.

    At each branching point an additional pressure drop for the branch can be imposed by defining a pressure drop coefficient ZETAARM. According to VDI heat atlas the pressure drop is imposed between the main flow upstream of the branching point and the branch. A pressure drop for the main flow (upstream to downstream of the branching point) is not considered since it is normally much smaller. The pressure drop DPZETA is calculated as

    DPZETA = ZETAARM * RHO * VEL**2 / 2.

    The velocity is the one upstream of the branching point. If a constant diameter in the header is chosen (FDADAPT=0) the velocity depends on the section and thus on the parameter IBRANCH. For FDADAPT=0 (constant velocity) the velocity and thus DPZETA are independent of IBRANCH.

     

    Part-load pressure loss

    The user has the following options for the calculation of the part-load pressure loss:

     


    Diagrams

    Figure 1: Pressure loss calculation inside the header

    Figure 2: Pressure loss calculation method


    Component Displays

    Display Option 1

    Display Option 2

    Display Option 3

    Display Option 4

    Example

    Click here >> Component 114 Demo << to load an example. 

    See Also