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    Component 75: Air Cooled Condenser
    In This Topic

    Component 75: Air Cooled Condenser (with polynomial)


    Specifications

    Line connections

    1

    Air inlet

    2

    Air outlet

    3

    Steam inlet

    4

    Condensate outlet

    5

    Fan power

     

    General       User Input Values       Characteristic Lines       Physics Used       Displays       Example

     

    General

    Component 75 represents an air-cooled condenser (ACC).  A polynomial describes the condenser performance in terms of condensing pressure as a function of ambient temperature and condenser load.  The polynomial has the form:

     

    ln(pcond)=A1 + A2 * TAir*CQ + A3*CQ + A4*TAir + B1*TAir² + B2*CQ² + B3* TAir*CQ² + B4* TAir²*CQ

     

    With

    TAir [°K]        Air inlet temperature

    CQ [-]           Load ratio in terms of Duty/Duty (@100% Load)

    pcond [bar]    Steam turbine back-pressure.  

     

    As such component 75 can be used to model a specific design and vendor data are required to determine the coefficients A1-A4 and B1 - B4.  It is important to determine the coefficients using above variables in the given set of units of measure.  

    Typically air-cooled condensers come in arrays of A-Frame Cells with a fan diameter of about 10 m (33Ft) and multiple cells per array.  Regardless of the total size (duty) of the air-cooled condenser, the size of one cell remains constant, the adaption to various duties is accomplished by the number of cells employed.  The variation of one cell between different designs relates to the tube arrangement, tube sizing and fins, and design air flow, which unfortunately results in different component behaviour over the anticipated load range.  That is why it is important to use vendor data for a specifically tuned ACC model.  

    An array of multiple cells could be modelled, using the components 75 for one cell and Mass Multiplier as shown in the following figures:

     

     

    One A-Frame type cell

     

     

     

    Ebsilon model to simulate an array of cells

     

    Table 1 shows input values for 2 typical designs, which can safely be adopted to represent as build ACC.  Design 1 is characterized by a high unit loading with one unit operating in an array of 5 cells, the whole unit operating at high ambient temperatures.  Design 2 shows a unit operating in an array of 60 cells hence a comparatively large total ACC size.  One cell is characterized by medium loading, with smaller air flow, operating in a moderate climate.  

     

    Rating per Cell

     

     

    Design 1

    Design 2

    Dry Steam Flow

    M3

    kg/s

    5.850

    3.663

    ST back-pressure

    P3

    bar

    0.257

    0.060

    Duty

    QNULL

    kW

    13714.2

    8182.2

    Air Temperature

    TFAG

    °C

    39

    15

    Fan Shaft Power

    PFAG

    kW

    115

    57.67

    Motor Rating

     

    kW

    150

    75

    Speed

     

     

    1

    1

    Ambient Pressure

     

    bar

    1.013

    0.977

    Air Flow

     

    m³/s

    621.5

    470.0

    Validity Range

     

    °C / °C

    3/50

    10/40

    Coefficients

    A1

    -

    -10.5383

    -20.52267

     

    A2

    -

    -0.035522

    -0.072951

     

    A3

    -

    7.7276076

    14.288614

     

    A4

    -

    0

    0.0573392

     

    B1

    -

    8.10E-05

    0

     

    B2

    -

    -0.888411

    -1.459208

     

    B3

    -

    0.002581

    0.0044909

     

    B4

    -

    4.8478E-05

    9.7380E-05

     

    Design #1 agreement of model results vs. vendor data

     

    Design #2 agreement of model vs. vendor data

     


    User Input Values

    DTUK

    Degrees of sub cooling

    QNUL

    Heat released at 100% load

    PFAG

    Fan power at 100%

    TFAG

    Air temperature at 100% load

    FCHR

    P3 calculation

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: use of polynomial (ADAPT) for ln(P3)

    =1: P3 given (polynomial not used)

    FADAPT

    Flag for using the adaptation polynomial ADAPT/ adaptation function EADAPT

    Like in Parent Profile (Sub Profile option only)

    Expression

    =0: Not used and not evaluated

    =1: Correction for P3 [P3 = (polynomial with A1..B4) * (user defined polynomial ADAPT) ]

    =2: Calculation of P3 [P3 = user defined polynomial ADAPT ]

    =1000: Not used, but ADAPT evaluated as RADAPT (Reduction of the computing time)

    = -1: Correction for P3 [P3 = (polynomial with A1..B4) * (user defined adaptation function) ]

    = -2: Calculation of P3 [P3 = user defined adaptation function]

    = -1000: Not used, but EADAPT evaluated as RADAPT (Reduction of the computing time)

    EADAPT

    Adaptation function

    A1

    Coefficient for characteristic field  (see section on characteristic field)

    A2

    Coefficient for characteristic field  (see section on characteristic field)

    A3

    Coefficient for characteristic field  (see section on characteristic field)

    A4

    Coefficient for characteristic field  (see section on characteristic field)

    B1

    Coefficient for characteristic field  (see section on characteristic field)

    B2

    Coefficient for characteristic field  (see section on characteristic field)

    B3

    Coefficient for characteristic field  (see section on characteristic field)

    B4

    Coefficient for characteristic field  (see section on characteristic field)


    Characteristic Field

    P3 =EXP[ A1 + A2*(T1K*CQ) + A3*CQ + A4*T1K +B1*T1K**2 + B2*CQ**2 + B3*(T1K*CQ**2)+B4*(T1K**2*CQ)  ]


    Physics Used

    Equations

    All cases

     

    M2 = M1                                                                 

    M4 = M3                                                                  

    P2 = P1                                                                    

    CQ = M3*(H3-H4) / QNUL

    T1K=T1+273.15     , T1K [Kelvin]

    P3 =EXP[ A1 + A2*(T1K*CQ) + A3*CQ + A4*T1K

               +B1*T1K**2 + B2*CQ**2 + B3*(T1K*CQ**2)

               +B4*(T1K**2*CQ)  ]                               

     

    P4 = P3                                                             

    T4 = Tsat(P3) - DTUK                                        

    M1*(H2-H1) = M3*(H3-H4)                              

     

    calculated fan power:

    Q5 = T1/TFAG * PFAG     [Check  Unit of T]      

     

     


    Component Displays

    Display Option 1

    Example

    Click here >> Component 75 Demo << to load an example.